
The Four Materials We Can't Quit
11 minA Scientist’s Guide to Our Past, Present and Future
Golden Hook & Introduction
SECTION
Christopher: Here’s a wild thought, Lucas. Four materials—ammonia, steel, plastics, and concrete—account for a quarter of all man-made CO2 emissions. We produce more of them by weight than all the food we grow, yet most of us couldn't explain what they are. Lucas: Whoa, hold on. A quarter of all emissions from just four things? And I’m drawing a blank on ammonia. I mean, I know what plastic and concrete are, but ammonia? Isn't that just... window cleaner? That number sounds terrifyingly high for something so invisible. Christopher: Exactly. And that invisibility is the whole point. It’s what Vaclav Smil, in his incredible book How the World Really Works, calls our "comprehension deficit." We're dangerously disconnected from the physical realities that sustain us. Lucas: Vaclav Smil. I’ve heard that name. He’s the guy who’s famously hard to categorize, right? Not an optimist, not a pessimist, just a numbers guy. Christopher: That's him. A fascinating Czech-Canadian scientist, relentlessly data-driven. Bill Gates has said his writing is a "masterpiece," but Smil isn't a cheerleader for any side. He’s just focused on the fundamental math of our civilization. Lucas: So he’s the person who tells you what you need to hear, not what you want to hear. I’m both excited and a little scared. Where do we even start with this comprehension deficit? Christopher: Well, Smil argues it begins with the most basic things, like the stuff our world is literally made of. And he says modern civilization stands on four pillars. Let's start with the most surprising one you just mentioned: ammonia.
The Four Pillars We Can't See: Our Material World
SECTION
Lucas: Okay, I'm ready. Convince me that window cleaner is a pillar of modern life. I’m skeptical. Christopher: Ha! Well, forget window cleaner. Think fertilizer. The story of ammonia is one of the most important stories of the last century. In the late 1800s, a famous chemist named William Crookes gave a stark warning. He said the world was facing a "wheat problem." Lucas: A wheat problem? Like, not enough toast? Christopher: Pretty much. Population was booming, but crop yields were limited by the amount of nitrogen in the soil. Nitrogen is essential for plant growth, but plants can't just pull it out of the air, which is 78% nitrogen. Crookes basically said that unless humanity could figure out how to synthetically create nitrogen fertilizer, we were headed for global famine. Lucas: That’s some serious pressure. So what happened? Christopher: A German chemist, Fritz Haber, figured it out in 1908. He developed a process that could take nitrogen from the air and, using immense heat and pressure, combine it with hydrogen to create ammonia. Then an engineer, Carl Bosch, scaled it up for industrial production. It’s called the Haber-Bosch process. Lucas: And what does "immense heat and pressure" mean in practice? Christopher: It means using a fossil fuel, typically natural gas, as both the source of hydrogen and the energy source to power the reaction. We are literally turning fossil fuels into fertilizer. And the impact was world-changing. Smil calculates that without the Haber-Bosch process, the world could only support about half its current population. Lucas: Wait, let me get this straight. You're telling me that roughly four billion people—half the people alive today—are here because of a German industrial process from over a century ago that runs on natural gas? Christopher: That’s the math. We are, in a very real sense, eating fossil fuels. The nitrogen atoms in the protein of your last meal were likely fixed from the air in an ammonia plant. Lucas: That is completely mind-blowing. It reframes everything. But okay, that feels like a historical footnote. We have organic farming now, right? Can’t we just... move on from this? Christopher: That’s the exact misconception Smil wants to correct. He runs the numbers. To replace the 110 million tons of synthetic nitrogen we use each year with organic sources, like manure or compost, would require a staggering amount of land and labor. It's a logistical fantasy at our current population of eight billion people. It’s not a viable global solution. Ammonia is, for now, indispensable. Lucas: Wow. Okay, pillar number one is a lot more solid than I thought. What are the other three? I’m guessing they’re more obvious. Christopher: They are, but their scale is what’s hard to grasp. The next is Steel. It’s the backbone of everything, from skyscrapers and bridges to cars and washing machines. We produce about 1.8 billion tons of it a year. And making primary steel requires coke, which is derived from coal, to smelt the iron ore. Another direct fossil fuel dependency. Lucas: Right, so concrete is the skeleton and steel is the muscle of our cities. What’s the third pillar? Christopher: The third is Concrete, or more specifically, cement, its key ingredient. It is the most massively used material in the world, hands down. We use over 4.5 billion tons of it annually. Making cement involves heating limestone to incredibly high temperatures, around 1,450 degrees Celsius, which releases a huge amount of CO2 both from the chemical reaction and from the fossil fuels burned to generate that heat. Lucas: And the last one has to be plastics, right? It’s everywhere. Christopher: You got it. Plastics. They are the ultimate utility material—light, durable, versatile. From medical equipment like syringes and IV bags, which became so critical during the pandemic, to car parts and food packaging. And plastics are, fundamentally, petrochemicals. They are synthesized directly from the hydrocarbons in crude oil and natural gas. Lucas: So let me sum this up. Ammonia for food, steel for structure, concrete for foundations, and plastics for... well, everything else. And every single one of them is fundamentally a product of burning or processing fossil fuels on a scale that is almost impossible to imagine. Christopher: Precisely. Smil’s point is that we can’t even begin to have an honest conversation about the future, about climate change, or about sustainability until we acknowledge this deep, material reality. We don't live in the cloud; we live in a world built from these four substances.
The Energy Illusion: Why 'Going Green' is Harder Than We Think
SECTION
Lucas: Okay, so all these materials are basically fossil fuels in a solid, usable form. That makes the whole "let's just switch to solar panels and wind turbines" argument sound... a little simplistic. Christopher: That’s the perfect word for it, and it’s the entry point to Smil’s second major reality check. He argues we're suffering from an "energy illusion." We see the progress in renewable electricity and think the problem is almost solved. But electricity generation is only about 20% of the world's total energy consumption. Lucas: Only twenty percent? What on earth is the other eighty percent? Christopher: It's what Smil calls the "hard-to-decarbonize" sectors. First, there's heavy industry—the very processes we just discussed for making steel, cement, and ammonia. These require either intense heat that's hard to generate electrically or use fossil fuels as a chemical feedstock. Second, there's transportation. Not just your car, but the massive diesel engines that power the container ships bringing you goods from across the world, and the jet fuel for airplanes. Lucas: And I'm guessing food production is in there too, beyond just the ammonia. Christopher: Absolutely. Think of the diesel for tractors, the energy to process and refrigerate food, and the transportation to get it to the supermarket. Smil tells this brilliant story tracing wheat production in America over 200 years. In 1801, it took 10 minutes of human labor to produce a kilogram of wheat. Today, with massive diesel-powered combines and fossil-fuel-based fertilizers, it takes less than two seconds. That efficiency is bought with energy. Lucas: So when we talk about an energy transition, we're not just talking about swapping a coal plant for a solar farm. We're talking about reinventing the fundamental processes of our entire material civilization. Christopher: Exactly. Smil uses the analogy of trying to change the foundation of a skyscraper while you're still living on the top floor. It’s not impossible, but it's a colossal engineering challenge with immense inertia. The global system of fossil fuel extraction, processing, and use is the most extensive and expensive infrastructure in human history, built up over 150 years. The idea that we can replace it all in 20 or 30 years is, in his view, magical thinking. Lucas: But what about all the new technologies? I hear about green steel made with hydrogen, electric cargo ships, sustainable aviation fuels. Aren't these the solutions on the horizon? Christopher: They are, and Smil doesn't dismiss them. But his focus is always on two things: scale and speed. Take green steel. Yes, you can make it with green hydrogen, but to produce enough green hydrogen to replace the coking coal used today would require a gargantuan build-out of renewable electricity and electrolyzers—an amount of energy equivalent to a significant fraction of the world's current electricity supply, just for steel. Lucas: So the solution to the energy problem requires... an unbelievable amount of new energy. It's a bit of a catch-22. Christopher: It is. And it requires a mind-boggling quantity of new materials—steel, concrete, copper, lithium—all of which currently need to be mined, processed, and manufactured using the very fossil-fueled system we're trying to replace. Smil has this killer quote where he says that complete decarbonization of the global economy by 2050 is "conceivable only at the cost of unthinkable global economic retreat, or as a result of extraordinarily rapid transformations relying on near-miraculous technical advances." Lucas: "Near-miraculous." That's a sobering phrase from a scientist who deals in hard numbers. It feels like he's not trying to be a downer, but just trying to force us to be realistic about the sheer size of the mountain we have to climb. Christopher: That's his entire project. He believes that wishful thinking is our worst enemy right now. The first step to solving a problem is to accurately measure it. And he argues we've been consistently underestimating the scale of this one.
Synthesis & Takeaways
SECTION
Lucas: You know, listening to all this, the feeling I'm left with is that we're living with a dangerous level of ignorance about how our own survival works. We're tweeting about saving the world from phones made of materials we don't understand, powered by energy we completely take for granted. Christopher: That's the comprehension deficit in a nutshell. And it’s why Smil’s work, while sometimes seen as pessimistic, is actually so important. He's not saying we're doomed. He's saying we need to grow up. He positions himself as a scientist, simply explaining the facts. His goal is to arm us with a realistic understanding so we can make better decisions. Lucas: It’s a call for humility, really. To stop falling for the easy narratives, whether it’s the "tech will save us all" techno-optimism or the "it's all over" doomerism. The world is just far more complex and interconnected than those simple stories allow. Christopher: Exactly. He believes the first step to solving a problem is to respect its complexity. We can't solve the climate and energy challenge if we think it's just about buying an electric car and putting solar panels on the roof. It’s about reinventing the four pillars of our material world. Lucas: It really makes you look at everything differently. The food on your plate, the building you're in, the phone in your hand. They're not just objects; they're endpoints of these massive, energy-intensive global systems. It makes you wonder, what's one thing in your daily life you completely take for granted? Christopher: That's the perfect question to end on. For our listeners, think about that. Is it your food, your house, your ability to travel? We'd love to hear your thoughts on this. Let us know what you think. Lucas: This is Aibrary, signing off.